Capsule filler

Jining Factop International Trade Company: Your Trusted Capsule Filler Manufacturer & Supplier

At Jining Factop International Trade Company, we pride ourselves on being a leading manufacturer and supplier of high-quality capsule filler. Our advanced NJP-1200C model combines precision, efficiency, and reliability to meet the diverse needs of pharmaceutical, nutraceutical, and cosmetic industries worldwide. With our state-of-the-art technology and commitment to excellence, we deliver product that enhance your production capabilities and streamline your operations.

Automatic NJP-1200C empty capsule filler equipment for pharma use

Our NJP-1200C Capsule Filler is a cutting-edge solution designed to revolutionize your capsule filling process. This high-speed, fully automatic machine is engineered to deliver exceptional performance, ensuring accurate and consistent capsule filling for various industries. Whether you're a large pharmaceutical company, a contract manufacturer, or a growing nutraceutical business, our product is tailored to meet your specific production requirements.

The NJP-1200C boasts an impressive capacity of 72,000 capsules per hour, making it ideal for high-volume production facilities. Its compact design, measuring 1050*980*1900mm, allows for easy integration into existing production lines while maximizing floor space efficiency. Weighing 600kg, this robust machine is built to withstand the demands of continuous operation, ensuring long-term reliability and minimal downtime.

Automatic capsule filler features:

1. The filling base incorporates a three - dimensional adjustment design. This innovative mechanism effectively addresses the issue of powder leakage during production, preventing friction between the metering disk and the copper disk. As a result, it enhances the precision of the loading process and significantly prolongs the equipment's lifespan.
2. The cam utilized in the machine's transmission component is crafted from 40C steel and undergoes surface nitriding treatment, achieving a nitriding depth of 0.5 - 1.0mm with a hardness of HR55 - 60. For the slot cam and plane slot cam, they are made from 38CrMoAL material, with the quenching platform also receiving surface nitriding treatment, reaching a nitriding depth of 0.5 - 1.0mm and a hardness of GRC55 - 60. The guide post, made of Gcr15, is high - frequency quenched with a depth of 0.7 - 1.0mm and a hardness of HRC55 - 60. These treatments ensure that the accessories are highly resistant to wear.
3. To optimize the machine's lubrication and extend the service life of its components, our company has upgraded the previous equipment by adding an automatic oil pump. Each cam and gear is equipped with an oil pipe, enabling real - time automatic lubrication. The refueling process can be adjusted in terms of time and frequency, greatly reducing maintenance time.

   ​​​​​​​​​​​​​​​​​​​​​

Product Parameter

Why Choose Us?

When you select Jining Factop International Trade Company for your product needs, you're partnering with an industry leader committed to your success. Our NJP-1200C model stands out for its:

1. Precision and Accuracy: Achieve consistent fill weights with minimal variation, ensuring product quality and regulatory compliance.

2. Versatility: Compatible with a wide range of capsule sizes and fill materials, offering flexibility for diverse product lines.

3. User-Friendly Design: Intuitive controls and easy-to-clean components reduce training time and simplify maintenance.

4. Compliance: CE, GMP, and ISO9001 certifications guarantee adherence to international quality and safety standards.

5. Comprehensive Support: From installation to ongoing technical assistance, our expert team ensures smooth operation and maximizes your investment.

Automatic capsule filler real photos for show:

The operation panel is designed with a strong focus on user - friendliness. The functional buttons are arranged in a logical and intuitive manner, allowing operators to effortlessly carry out intricate production configurations by simply inputting commands via the touchscreen interface.

The process of adding materials is made hassle - free. Thanks to the adoption of a high - capacity hopper, the need for constant refilling is minimized, streamlining the production workflow. Additionally, the equipment operates with remarkable stability, generating only negligible noise, which contributes to a pleasant and stress - free working atmosphere for the operators.

The mold replacement system is engineered for rapid and seamless transitions. This enables quick shifts between different capsule specifications, significantly cutting down on the time required for equipment setup and calibration. As a result, production efficiency is greatly enhanced. From the initial stage of material preparation all the way to the final output of finished products, the entire production process unfolds in a seamless and highly efficient manner, simplifying what would otherwise be a complex manufacturing operation.

   ​​​​​​​

Application Areas

Our NJP-1200C Capsule Filler is versatile enough to meet the demands of various industries:

- Pharmaceuticals: Ideal for both large-scale drug manufacturers and contract development and manufacturing organizations (CDMOs).

- Nutraceuticals: Perfect for high-volume production of vitamins, supplements, and herbal products.

- Cosmetics: Suitable for encapsulating beauty and skincare formulations.

- Food Industry: Capable of filling functional food ingredients and dietary supplements.

Whether you're producing prescription medications, over-the-counter supplements, or innovative cosmetic formulations, our product delivers the performance and reliability you need to succeed in today's competitive market.

   ​​​​​​​

Pharmaceutical Factory Production Process:

The production process of the capsule filler machine is both efficient and dependable, boasting the following features:

During the mixing stage, the raw materials powder mixer operates to blend the components thoroughly. Subsequently, the vacuum powder feeding machine comes into play for the powder feeding process, ensuring a seamless transfer of the powdered materials. When it comes to filling, highly accurate mechanisms are utilized to precisely dispense the pre - processed material into the capsules.

Once filled, the capsules undergo a sealing process, which is crucial for maintaining the integrity of the product. Finally, the completed capsules pass through a capsule polishing machine. This machine not only removes any residual powder but also sorts out empty and defective capsules.

Our Wearhouse

By purchasing our fully automatic capsule filler, you will receive comprehensive after-sales support. Our rigorous quality control measures and advanced production processes ensure every product meets the highest standards of performance and reliability.

We utilize secure packaging methods and partner with trusted logistics providers to ensure your product arrives safely and on time.

We offer flexible delivery options and sample requests to meet your specific needs and help you make an informed decision.

Our dedicated after-sales team provides comprehensive support, including installation guidance, training, and prompt technical assistance.

  ​​​​​​​​​​​​​​

FAQ

Q1: What capsule specifications can the NJP-1200C capsule filler be used for?

A1: This machine is suitable for capsules from #00 to #5, and is compatible with a variety of materials such as gelatin capsules and plant capsules (HPMC), meeting the diverse needs of the pharmaceutical and health care products industry.

Q2: What is the filling accuracy of the NJP-1200C?

A2: The machine has high-precision filling performance, and the filling error is controlled within ±3%, ensuring product consistency and compliance with GMP specifications.

Q3: What types of filling materials can this equipment handle?

A3: The NJP-1200C can be used for a variety of materials such as powders, granules, micropellets and small tablets. The structure is flexible and can be adjusted according to the characteristics of your product.

Q4: What is the hourly production capacity?

A4: The machine has a production capacity of 72,000 capsules/hour, which is suitable for medium and large production lines. It can complete the filling of more than 570,000 capsules in 8 hours a day.

Contact Us

Ready to elevate your capsule production capabilities? contact us today at michelle@factopintl.com to learn more about our NJP-1200C Capsule Filler and how it can transform your manufacturing process. Our expert team is standing by to answer your questions, provide detailed specifications, and help you find the perfect solution for your production needs.